Subaru Outback manuals

Subaru Outback: General Description

A: SPECIFICATION

1. REAR DIFFERENTIAL

When replacing a rear differential assembly, select the correct one according to the following table.

NOTE:

Subaru Outback. Differentials

2. IDENTIFICATION

Identification positions are shown in the following figures. For details concerning identification, refer to the "ID" section.

Subaru Outback. Differentials

  1. Identification

Subaru Outback. Differentials

  1. Identification

Subaru Outback. Differentials

  1. Identification

3. REAR DIFFERENTIAL GEAR OIL

Recommended gear oil: GL-5 (75W-90)

CAUTION: Each oil manufacturer has its base oil and additives.

Thus, do not mix two or more brands.

Subaru Outback. Differentials

  1. Item
  2. Rear differential gear oil
  3. API classification
  4. SAE viscosity No. and applicable temperature

4. SERVICE DATA

Subaru Outback. Differentials

B: COMPONENT

1. REAR DIFFERENTIAL (T-TYPE)

Subaru Outback. Differentials

  1. Hypoid driven gear and drive pinion set
  2. Pinion height adjusting washer
  3. Rear bearing
  4. Preload adjusting spacer
  5. Preload adjusting washer
  6. Differential carrier
  7. Front bearing
  8. Spacer
  9. Pilot bearing
  10. Front oil seal
  11. Companion flange
  12. Self-locking nut
  13. Side bearing
  14. O-ring
  15. Side retainer shim
  16. Side retainer
  17. Side oil seal
  18. Side gear thrust washer
  19. Side gear
  20. Pinion mate gear
  21. Pinion mate gear washer
  22. Pinion shaft lock pin
  23. Snap ring
  24. Pinion mate shaft
  25. Air breather cap
  26. Stud bolt
  27. Filler plug
  28. Drain plug
  29. Rear cover
  30. Differential case
  31. Gasket

Tightening torque: N*m (kgf-m, ft-lb)
T1: 10.5 (1.1, 7.7)
T2: 29.5 (3.0, 21.8)
T3: 49 (5.0, 36.1)
T4: 103 (10.5, 76.0)
T5: 181.5 (18.5, 133.9)

2. REAR DIFFERENTIAL (VA1-TYPE)

Subaru Outback. Differentials

  1. Hypoid driven gear and drive pinion set
  2. Pinion height adjusting washer
  3. Rear bearing
  4. Preload adjusting spacer
  5. Preload adjusting washer
  6. Differential carrier
  7. Front bearing
  8. Spacer
  9. Pilot bearing
  10. Front oil seal
  11. Companion flange
  12. Self-locking nut
  13. Lock plate
  14. Side bearing
  15. O-ring
  16. Side retainer
  17. Side oil seal
  18. Side gear thrust washer
  19. Side gear
  20. Pinion mate gear
  21. Spring pin
  22. Differential case
  23. Pinion mate shaft
  24. Air breather cap
  25. Stud bolt
  26. Gasket
  27. Filler plug
  28. Drain plug
  29. Rear cover
  30. Gasket

Tightening torque:N*m (kgf-m, ft-lb)
T1: 25 (2.5, 18.4)
T2: 50 (5.1, 36.9)
T3: <Ref. to DI-52, ASSEMBLY, Rear Differential (VA-type).>
T4: 191 (19.5, 140.9)

3. REAR DIFFERENTIAL (VA2-TYPE)

Subaru Outback. Differentials

  1. Hypoid driven gear and drive pinion set
  2. Pinion height adjusting washer
  3. Rear bearing
  4. Preload adjusting spacer
  5. Preload adjusting washer
  6. Differential carrier
  7. Front bearing
  8. Spacer
  9. Pilot bearing
  10. Front oil seal
  11. Companion flange
  12. Self-locking nut
  13. Lock plate
  14. Side bearing
  15. O-ring
  16. Side retainer
  17. Side oil seal
  18. Differential case
  19. Circlip
  20. Side gear thrust washer
  21. Side gear
  22. Pinion mate gear
  23. Spring pin
  24. Pinion mate shaft
  25. Air breather cap
  26. Stud bolt
  27. Rear cover
  28. Gasket
  29. Gasket
  30. Filler plug
  31. Drain plug

Tightening torque: N*m (kgf-m, ft-lb)
T1: 25 (2.5, 18.4)
T2: 34 (3.5, 25.1)
T3: 50 (5.1, 36.9)
T4: <Ref. to DI-52, ASSEMBLY, Rear Differential (VA-type).>
T5: 191 (19.5, 140.9)

4. REAR DIFFERENTIAL MOUNTING SYSTEM

Subaru Outback. Differentials

  1. Mass damper (CVT model)
  2. Rear differential front member
  3. Rear differential member plate
  4. Rear differential ASSY
  5. Sub frame
  6. Rear differential mount bushing
  7. Self-locking nut
  8. Rear differential member plate (CVT model)

Tightening torque: N*m (kgf-m, ft-lb)
T1: 50 (5.1, 36.9)
T2: 70 (7.1, 51.6)
T3: 110 (11.2, 81.1)

C: CAUTION

D: PREPARATION TOOL

1. SPECIAL TOOL

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

Subaru Outback. Differentials

2. GENERAL TOOL

Subaru Outback. Differentials

READ NEXT:

 Differential Gear Oil

A: INSPECTION 1) Remove the filler plug, and then check the gear oil. Replace the gear oil if it is contaminated, deteriorated or cloudy. <Ref. to DI-23, REPLACEMENT, Differential Gear Oil.> 2)

 Rear Differential (T-type)

A: REMOVAL 1) Shift the select lever or gear shift lever to neutral. 2) Release the parking brake. 3) Disconnect the ground cable from battery. 4) Loosen the wheel nuts. 5) Lift up the vehicle. 6

 Rear Differential (VA-type)

A: REMOVAL The removal procedure for VA-type is included in "REMOVAL" for T-type. <Ref. to DI-26, REMOVAL, Rear Differential (T-type).> B: INSTALLATION The installation procedure for VA-type is

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