Subaru Outback (BR): General Description of Power Assisted System

A: SPECIFICATION

B: COMPONENT

1. STEERING WHEEL AND COLUMN

1. Bushing
2. Insulator (CVT model)
3. Steering shaft
4. Knee protector
5. Steering roll connector
6. Column cover
7. Steering wheel lower cover
8. Paddle shift
9. Steering wheel
10. Switch
11. Protector
12. Dynamic damper
13. Airbag module

Tightening torque:N*m (kgf-m, ft-lb)
T1: 1.2 (0.12, 0.9)
T2: 1.7 (0.17, 1.3)
T3: 3.4 (0.35, 2.5)
T4: 3.5 (0.36, 2.6)
T5: 20 (2.04, 14.8)
T6: 39 (3.98, 28.8)

2. HOSE AND TANK

1. Cap
2. Reservoir tank
3. Clip
4. Return hose
5. Clip
6. Hose ASSY
7. Eye bolt
8. Eye bolt gasket
9. Oil pump
10. Clip
11. Suction hose

Tightening torque:N*m (kgf-m, ft-lb)
T1: 7.5 (0.76, 5.5)
T2: 10 (1.02, 7.4)
T3: 13 (1.33, 9.6)
T4: 40 (4.08, 29.5)

3. STEERING GEARBOX

1. Universal joint
2. Dust cover
3. Plug
4. O-ring
5. Oil seal
6. Control valve
7. Seal ring
8. Oil seal
9. Adapter
10. Clamp
11. Castle nut
12. Cotter pin
13. Dust seal
14. Clip
15. Tie-rod end
16. Clip
17. Boot
18. Band
19. Tie-rod
20. Holder
21. Bushing
22. Oil seal
23. Seal ring
24. O-ring
25. Rack
26. Oil seal
27. Back-up ring
28. Steering body
29. Pipe A
30. Pipe B
31. Lock nut
32. Adjusting screw
33. Spring
34. Sleeve
35. Bushing
36. Stiffener
37. Feed pipe
38. Return pipe
39. O-ring

Tightening torque:N*m (kgf-m, ft-lb)
T1: 15 (1.53, 11.1)
T2: 20 (2.04, 14.8)
T3: 24 (2.45, 17.7)
T4: 27 (2.75, 19.9)
T5: 39 (3.98, 28.8)
T6: 45 (4.59, 33.2)
T7: 60 (6.12, 44.3)
T8: 64 (6.53, 47.2)
T9: 75 (7.65, 55.3)
T10: 85 (8.67, 62.7)
T11: 90 (9.18, 66.4)

4. OIL PUMP

• H4 non-turbo model

1. Bracket
2. Oil pump
3. O-ring
4. Joint

Tightening torque:N*m (kgf-m, ft-lb)
T1: 16 (1.63, 11.8)
T2: 21 (2.14, 15.5)
T3: 22 (2.24, 16.2)
T4: 36 (3.67, 26.6)

• H4 turbo model

1. Bracket
2. Oil pump
3. O-ring
4. Joint

Tightening torque:N*m (kgf-m, ft-lb)
T1: 16 (1.63, 11.8)
T2: 21 (2.14, 15.5)
T3: 22 (2.24, 15.9)
T3: 22 (2.24, 15.9)

• H6 model

1. Bracket
2. Oil pump
3. O-ring
4. Joint

Tightening torque:N*m (kgf-m, ft-lb)
T1: 16 (1.63, 11.8)
T2: 21 (2.14, 15.5)
T3: 33 (3.36, 24.3)
T4: 36 (3.67, 26.6)

C: CAUTION

• Wear appropriate work clothing, including a helmet, protective goggles and protective shoes when performing any work.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.
• Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
• Use grease and oil of Subaru genuine or the equivalent products. Do not mix them of different grades or manufacturers.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.
• Before securing a part on a vise, place cushioning material such as wooden blocks, aluminum plate or cloth between the part and the vise.

D: PREPARATION TOOL

1. SPECIAL TOOL

2. GENERAL TOOL

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