Subaru Outback manuals

Subaru Outback: General Description

A: SPECIFICATION

Subaru Outback. Fuel Injection (Fuel Systems)

B: COMPONENT

1. INTAKE MANIFOLD

Subaru Outback. Fuel Injection (Fuel Systems)

  1. Intake manifold
  2. Gasket
  3. Intake manifold protector RH
  4. Intake manifold protector LH
  5. Fuel gallery RH
  6. Fuel gallery LH
  7. Fuel pipe
  8. Fuel delivery pipe
  9. Injector
  10. Seal ring
  11. Cap
  12. Clip
  13. O-ring
  14. Rubber

Tightening torque: N*m (kgf-m, ft-lb)
T1: 6.4 (0.7, 4.7)
T2: 19 (1.9, 14.0)
T3: 25 (2.5, 18.4)

2. AIR INTAKE SYSTEM

Subaru Outback. Fuel Injection (Fuel Systems)

  1. Throttle body
  2. Gasket
  3. Multi-function duct
  4. Manifold absolute pressure sensor
  5. O-ring
  6. Gasket
  7. PCV pipe
  8. PCV hose A
  9. PCV hose B
  10. Clip
  11. PCV hose C
  12. PCV hose D
  13. PCV valve
  14. Clip
  15. PCV hose E
  16. Clip
  17. Heater hose A
  18. Clip
  19. Heater hose B
  20. EGR valve
  21. Gasket
  22. Gasket
  23. EGR pipe adapter
  24. Evaporation hose A
  25. Purge control solenoid valve (Other than U5 model)
  26. Bracket
  27. Purge control solenoid valve (U5 model)
  28. Evaporation hose B
  29. Evaporation hose C

Tightening torque: N*m (kgf-m, ft-lb)
T1: 2 (0.2, 1.5)
T2: 6.4 (0.7, 4.7)
T3: 8 (0.8, 5.9)
T4: 19 (1.9, 14.0)

3. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS

Subaru Outback. Fuel Injection (Fuel Systems)

  1. Crankshaft position sensor
  2. Knock sensor
  3. Camshaft position sensor
  4. Camshaft position sensor support

Tightening torque: N*m (kgf-m, ft-lb)
T1: 6.4 (0.7, 4.7)
T2: 24 (2.4, 17.7)

4. FUEL TANK

Subaru Outback. Fuel Injection (Fuel Systems)

  1. Fuel tank
  2. Fuel tank band RH
  3. Fuel tank band LH
  4. Fuel delivery tube
  5. Tube clamp
  6. Fuel sub delivery tube
  7. Fuel pump assembly
  8. Fuel pump upper plate
  9. Fuel pump gasket
  10. Fuel sub level sensor upper plate cushion
  11. Fuel sub level sensor
  12. Fuel sub level sensor upper plate
  13. Fuel sub level sensor gasket
  14. Fuel sub level sensor protector
  15. Fuel sub level sensor filter
  16. Retainer
  17. Stopper
  18. Heat shield cover
  19. Fuel tank protector RH
  20. Fuel tank protector LH
  21. Clip
  22. Self-locking nut
  23. Cushion
  24. Cushion
  25. Cushion
  26. Cushion

Tightening torque: N*m (kgf-m, ft-lb)
T1: 4.4 (0.4, 3.2)
T2: 9 (0.9, 6.6)
T3: 18 (1.8, 13.3)
T4: 33 (3.4, 24.3)

5. FUEL LINE

Subaru Outback. Fuel Injection (Fuel Systems)

  1. Clip
  2. Fuel delivery hose
  3. Evaporation hose
  4. Connect check cover
  5. Hose clamp
  6. Hose clamp bracket
  7. Fuel pipe ASSY
  8. Purge hose A
  9. Purge pipe
  10. Purge hose B
  11. Connector
  12. Air vent hose A
  13. Circulate tube
  14. Air vent tube
  15. Circulate hose
  16. Canister tube ASSY
  17. Drain valve
  18. Canister
  19. Drain filter
  20. Canister protector
  21. Drain tube ASSY
  22. Clamp
  23. Fuel filler hose
  24. Clamp
  25. Pressure hose
  26. Fuel tank pressure sensor
  27. Clip
  28. Vacuum hose
  29. Bushing
  30. Fuel pipe front grommet
  31. Pipe clamp
  32. Pipe clamp
  33. Clip
  34. Pipe clamp
  35. Pipe clamp
  36. Fuel pipe rear grommet
  37. Pipe clamp
  38. Tube clamp
  39. Tube clamp
  40. Tube clamp
  41. Tube clamp
  42. Clip

Tightening torque: N*m (kgf-m, ft-lb)
T1: 2 (0.2, 1.5)
T2: 2.5 (0.3, 1.8)
T3: 7.35 (0.7, 5.4)
T5: 8 (0.8, 5.9)

6. FUEL FILLER PIPE

Subaru Outback. Fuel Injection (Fuel Systems)

  1. Fuel filler cap
  2. Fuel filler pipe protector
  3. Clip
  4. Neck holder A
  5. Neck holder B
  6. Fuel filler pipe
  7. Fuel filler pipe bracket A
  8. Fuel filler pipe bracket B
  9. Fuel filler pipe bracket C
  10. Clip
  11. Evaporation hose
  12. Grommet
  13. Evaporation pipe
  14. Evaporation pipe protector
  15. Grommet

Tightening torque: N*m (kgf-m, ft-lb)
T1: 1 (0.1, 0.7)
T2: 7.35 (0.7, 5.4)
T3: 7.5 (0.8, 5.5)

7. FUEL PUMP

Subaru Outback. Fuel Injection (Fuel Systems)

  1. Fuel filter assembly
  2. Pump module spring
  3. Fuel pump harness
  4. Gasket spacer
  5. Fuel pump
  6. Support rubber cushion
  7. Fuel pump holder
  8. Fuel chamber ASSY
  9. Fuel level sensor
  10. Fuel temperature sensor

C: CAUTION

D: PREPARATION TOOL

1. SPECIAL TOOL

Subaru Outback. Fuel Injection (Fuel Systems)

2. GENERAL TOOL

Subaru Outback. Fuel Injection (Fuel Systems)

READ NEXT:

 Throttle Body

A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the cover (A) and clip (B) from air intake boot assembly. 3) Loosen the clamp (A) which connects the air intake boot assembly and ai

 Intake Manifold

A: REMOVAL 1. INTAKE MANIFOLD 1) Release the fuel pressure. 2) Disconnect the ground cable from battery. 3) Open the fuel filler lid and remove the fuel filler cap. 4) Remove the cover (A) and clip

 Crankshaft Position Sensor

A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the bolt which secures crankshaft position sensor to oil pump. 3) Remove the crankshaft position sensor, and disconnect the connecto

SEE MORE:

 Replacing the air cleaner element

Replace the air cleaner element according to the maintenance schedule in the “Warranty and Maintenance Booklet”. Under extremely dusty conditions, replace it more frequently. It is recommended that you always use genuine SUBARU parts. Non-turbo models 1) Hydraulic hose 2) Connector 3)

 Double trip meter

1) Trip knob This meter displays the two trip meters when the ignition switch is in the “ON” position. The trip meter shows the distance that the vehicle has been driven since you last set it to zero. If you press the trip knob when the ignition switch is in the “LOCK” or “Acc”

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