Subaru Outback manuals

Subaru Outback: General Description

A: SPECIFICATION

1. TORQUE CONVERTER CLUTCH

Subaru Outback. Automatic Transmission

2. OIL PUMP

Subaru Outback. Automatic Transmission

3. TRANSMISSION CONTROL ELEMENT

Subaru Outback. Automatic Transmission

4. TRANSMISSION GEAR RATIO

Subaru Outback. Automatic Transmission

5. PLANETARY GEAR AND PLATE

Subaru Outback. Automatic Transmission

6. SELECTOR POSITION

Subaru Outback. Automatic Transmission

7. HYDRAULIC CONTROL AND LUBRICATION

Subaru Outback. Automatic Transmission

8. COOLING AND HARNESS

Subaru Outback. Automatic Transmission

9. TRANSFER

Subaru Outback. Automatic Transmission

10.FINAL REDUCTION GEAR

Subaru Outback. Automatic Transmission

11.RECOMMENDED GEAR OIL

Subaru Outback. Automatic Transmission

B: COMPONENT

1. TORQUE CONVERTER CLUTCH & TRANSMISSION ASSEMBLY

Subaru Outback. Automatic Transmission

  1. Torque converter ASSY
  2. Circlip
  3. Oil pump shaft
  4. Differential oil level gauge
  5. Transmission hanger COMPL
  6. Drain plug
  7. Gasket
  8. Oil seal
  9. Lock plate
  10. Side retainer
  11. O-ring
  12. Oil seal
  13. ATF level gauge
  14. O-ring
  15. Oil charge pipe
  16. O-ring
  17. Gasket
  18. Union screw
  19. Ball
  20. Spring
  21. Union screw
  22. ATF outlet pipe
  23. ATF inlet pipe
  24. Drive plate
  25. Reinforcement drive plate
  26. Oil pan
  27. Gasket
  28. ATF drain plug
  29. Breather hose
  30. Nipple
  31. O-ring
  32. Oil seal
  33. Dust cover
  34. Floating bracket
  35. Turbine speed sensor 1
  36. O-ring
  37. Magnet

Tightening torque: N*m (kgf-m, ft-lb)
T1: 5 (0.5, 3.7)
T2: 13 (1.3, 9.6)
T3: 20 (2.0, 14.8)
T4: 25 (2.5, 18.4)
T5: 40 (4.1, 29.5)
T6: 41 (4.2, 30.2)
T7: 45 (4.6, 33.2)
T8: 70 (7.1, 51.6)
T9: 90 (9.2, 66.4)

2. OIL PUMP & FRONT BRAKE

Subaru Outback. Automatic Transmission

  1. O-ring
  2. Washer
  3. Oil pump housing
  4. Oil pump rotor
  5. O-ring
  6. Air breather hose
  7. Oil pump cover
  8. O-ring
  9. Nipple
  10. Needle bearing
  11. D-ring (inner)
  12. D-ring (outer)
  13. Front brake piston
  14. Return spring
  15. Retainer
  16. Snap ring
  17. Driven plate
  18. Drive plate
  19. Retaining plate
  20. Snap ring
  21. Stator shaft

Tightening torque: N*m (kgf-m, ft-lb)
T1: 10 (1.0, 7.4)
T2: 13 (1.3, 9.6)

3. FRONT PLANETARY CARRIER AND MIDDLE & REAR PLANETARY CARRIER

Subaru Outback. Automatic Transmission

  1. Thrust bearing
  2. Front sun gear ASSY
  3. Snap ring
  4. Front carrier ASSY
  5. Race bearing
  6. O-ring
  7. Seal ring
  8. Thrust bearing
  9. Input clutch ASSY
  10. Rear internal gear ASSY
  11. Thrust bearing
  12. Middle carrier ASSY
  13. Thrust bearing
  14. Race bearing
  15. Rear carrier ASSY
  16. Thrust bearing
  17. Middle & rear sun gear ASSY
  18. Washer
  19. Thrust bearing
  20. Seal ring

4. DIRECT CLUTCH AND HIGH & LOW REVERSE CLUTCH

Subaru Outback. Automatic Transmission

  1. Thrust bearing
  2. High & low reverse clutch ASSY
  3. Direct clutch ASSY

5. REVERSE BRAKE

Subaru Outback. Automatic Transmission

  1. Snap ring
  2. Retaining plate
  3. Leaf spring
  4. Drive plate
  5. Driven plate
  6. Dish plate
  7. Snap ring
  8. Retainer
  9. Return spring
  10. Reverse brake piston
  11. D-ring (Outer)
  12. D-ring (Inner)
  13. AT main case

6. SHORT AT ASSEMBLY

Subaru Outback. Automatic Transmission

  1. Short AT ASSY (non-disassembly)
  2. Thrust bearing
  3. Seal ring
  4. Thrust bearing

7. CONTROL VALVE & TRANSMISSION HARNESS

Subaru Outback. Automatic Transmission

  1. Rear vehicle speed sensor
  2. Transmission harness ASSY
  3. Front vehicle speed sensor
  4. Turbine speed sensor 1
  5. Harness bracket
  6. Clip
  7. Control valve ASSY
  8. O-ring
  9. O-ring

Tightening torque: N*m (kgf-m, ft-lb)
T: 7 (0.7, 5.2)

8. DIFFERENTIAL GEAR

Subaru Outback. Automatic Transmission

  1. Retainer lock plate
  2. Differential side retainer RH
  3. O-ring
  4. Oil seal
  5. Taper roller bearing
  6. Hypoid driven gear
  7. Drive pinion shaft
  8. Pinion shaft
  9. Straight pin
  10. Differential case RH
  11. Differential case LH
  12. Differential bevel gear
  13. Washer
  14. Differential bevel pinion
  15. Differential side retainer LH

Tightening torque: N*m (kgf-m, ft-lb)
T1: 25 (2.5, 18.4)
T2: 70 (7.1, 51.6)

9. TRANSFER CASE, EXTENSION CASE & REDUCTION GEAR

Subaru Outback. Automatic Transmission

  1. Seal ring
  2. Reduction gear shim
  3. Ball bearing
  4. Snap ring
  5. Planetary pinion washer
  6. Needle bearing
  7. Spacer
  8. Pinion gear
  9. Planetary carrier ASSY
  10. Planetary pinion shaft ASSY
  11. Snap ring
  12. Thrust bearing
  13. Intermediate shaft
  14. Thrust washer
  15. Rear drive shaft
  16. Ball bearing
  17. Transfer clutch hub
  18. Transfer clutch plate
  19. Driven plate No. 3.
  20. Ball bearing
  21. Rear drive shaft shim
  22. Revolution gear
  23. Snap ring
  24. Clutch spring retainer
  25. Return spring
  26. Spring retainer
  27. Pressure plate
  28. Ball bearing
  29. O-ring
  30. Transfer clutch piston
  31. D-ring
  32. Drive pinion shaft
  33. Ball bearing
  34. Reduction driven gear
  35. Snap ring
  36. Ball bearing
  37. Shim
  38. Gasket
  39. Extension case
  40. Transmission hanger
  41. Oil seal
  42. Dust cover
  43. Taper roller bearing
  44. Drive pinion shim
  45. Oil seal
  46. Drive pinion collar
  47. O-ring
  48. Lock nut
  49. O-ring

Tightening torque: N*m (kgf-m, ft-lb)
T1: 13 (1.3, 9.6)
T2: 25 (2.5, 18.4)
T3: 70 (7.1, 51.6)
T4: 116 (11.8, 85.6)

10.TRANSMISSION CONTROL DEVICE & PARKING SUPPORT

Subaru Outback. Automatic Transmission

  1. Bracket
  2. Floating bracket
  3. AT main case
  4. Range select lever
  5. Straight pin
  6. Detent spring
  7. Manual plate
  8. Parking rod
  9. Parking support actuator
  10. Parking pawl shaft
  11. Return spring
  12. Parking pawl
  13. Ball bearing
  14. Snap ring
  15. Parking gear
  16. Reduction driven gear
  17. Ball bearing
  18. Gasket

Tightening torque: N*m (kgf-m, ft-lb)
T1: 6 (0.6, 4.4)
T2: 7 (0.7, 5.2)
T3: 18 (1.8, 13.3)
T4: 25 (2.5, 18.4)
T5: <Ref. to 5AT-76, Parking Pawl.>

11.TRANSMISSION CONTROL MODULE

Subaru Outback. Automatic Transmission

  1. Transmission control module (TCM)
  2. Relay

Tightening torque: N*m (kgf-m, ft-lb)
T: 7.5 (0.8, 5.5)

12.TRANSMISSION MOUNTING

Subaru Outback. Automatic Transmission

  1. Rear cushion rubber
  2. Crossmember
  3. Stopper
  4. Transmission main mounting bracket (RH)
  5. Transmission main mounting bracket (LH)

Tightening torque: N*m (kgf-m, ft-lb)
T1: 35 (3.6, 25.8)
T2: 40 (4.1, 29.5)
T3: 45 (4.6, 33.2)
T4: 75 (7.6, 55.3)

C: CAUTION

D: PREPARATION TOOL

1. SPECIAL TOOL

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

Subaru Outback. Automatic Transmission

2. GENERAL TOOL

Subaru Outback. Automatic Transmission

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