Subaru Outback manuals

Subaru Outback: General Description

A: SPECIFICATION

Subaru Outback. Clutch System

B: COMPONENT

1. CLUTCH ASSEMBLY

Subaru Outback. Clutch System

  1. Dust cover
  2. Lever spring
  3. Pivot
  4. Release lever (non-turbo model)
  5. Clip (non-turbo model)
  6. Release bearing (non-turbo model)
  7. Release lever (turbo model)
  8. Release bearing (turbo model)
  9. Clutch cover
  10. Clutch disc
  11. Flexible flywheel

Tightening torque: N*m (kgf-m, ft-lb)
T1: 16 (1.6, 11.8)
T2: 75 (7.6, 55.3)

2. CLUTCH PIPE AND HOSE

Subaru Outback. Clutch System

  1. Operating cylinder (turbo model)
  2. Washer
  3. Clutch hose (turbo model)
  4. Operating cylinder (non-turbo model)
  5. Clutch hose (non-turbo model)
  6. Clutch hose bracket
  7. Clamp
  8. Clutch pipe
  9. Connector
  10. Reservoir tank bracket
  11. Reservoir tank
  12. Clutch pipe
  13. Reservoir tank hose
  14. Clutch pipe grommet
  15. Clamp
  16. Clutch pipe
  17. Clamp
  18. Clutch damper
  19. Clutch pipe
  20. Master cylinder ASSY
  21. Mass damper

Tightening torque: N*m (kgf-m, ft-lb)
T1: 7.5 (0.8, 5.5)
T2: 7.8 (0.8, 5.8)
T3: 15 (1.5, 11.1)
T4: 18 (1.8, 13.3)
T5: 37 (3.8, 27.3)

3. MASTER CYLINDER

Subaru Outback. Clutch System

  1. Master cylinder ASSY
  2. Clevis pin
  3. Clip

Tightening torque: N*m (kgf-m, ft-lb)
T: 18 (1.8, 13.3)

4. OPERATING CYLINDER

Subaru Outback. Clutch System

  1. Push rod
  2. Boot
  3. Piston
  4. Piston spring
  5. Operating cylinder
  6. Breather screw

Tightening torque: N*m (kgf-m, ft-lb)
T: 7.8 (0.8, 5.8)

Subaru Outback. Clutch System

  1. Push rod
  2. Boot
  3. Piston
  4. Piston spring
  5. Operating cylinder
  6. Breather screw

Tightening torque: N*m (kgf-m, ft-lb)
T: 7.8 (0.8, 5.8)

5. CLUTCH PEDAL ASSEMBLY

Subaru Outback. Clutch System

  1. Clutch pedal
  2. Clutch pedal pad
  3. Brake pedal
  4. Brake pedal pad
  5. Stopper
  6. Spacer
  7. Bushing
  8. Torsion spring
  9. Assist bushing
  10. Torsion spring bushing
  11. Clevis pin
  12. Snap pin
  13. Bushing A
  14. Assist spring (turbo model)
  15. Clevis pin
  16. Master cylinder ASSY
  17. Clip
  18. Clutch start switch
  19. Stop & brake switch
  20. Clutch switch
  21. Pedal bracket
  22. Sensor harness
  23. Band

Tightening torque: N*m (kgf-m, ft-lb)
T1: 8 (0.8, 5.9)
T2: 18 (1.8, 13.3)
T3: 30 (3.1, 22.1)

C: CAUTION

D: PREPARATION TOOL

1. SPECIAL TOOL

Subaru Outback. Clutch System

2. GENERAL TOOL

Subaru Outback. Clutch System

READ NEXT:

 Clutch Disc and Cover

A: REMOVAL 1) Remove the transmission assembly from vehicle body. <Ref. to 6MT-25, REMOVAL, Manual Transmission Assembly.> 2) Attach the ST to the flywheel. ST 499747100 CLUTCH DISC GUIDE C

 Flywheel

A: REMOVAL 1) Remove the transmission assembly. <Ref. to 6MT-25, REMOVAL, Manual Transmission Assembly.> 2) Remove the clutch cover and clutch disc. <Ref. to CL-11, REMOVAL, Clutch Disc and

 Operating Cylinder

A: REMOVAL NOTE: The illustration below is suitable for every model. Perform the same procedures for the other models. 1) Remove the collector cover. (turbo model) 2) Remove the air intake boot ass

SEE MORE:

 Front Hood

A: REMOVAL 1. FRONT HOOD INSULATOR Release the clips to remove the front hood insulator. CAUTION: Do not reuse any clips damaged during removal. The damaged clip cannot fix the insulator securely. Therefore, always replace with a new part. 2. FRONT HOOD SEAL Remove the clip, and remove the seal.

 Catalytic converter

WARNING ● Avoid fire hazards. Do not drive or park the vehicle anywhere near flammable materials (e.g. grass, paper, rags or leaves), because the catalytic converter operates at very high temperatures. ● Keep everyone and flammable materials away from the exhaust pipe while the e

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