Subaru Outback manuals

Subaru Outback (BR): General Description of Exterior Body Panels

Subaru Outback (BR) 2010-2015 Service Manual / Body / Exterior Body Panels / General Description of Exterior Body Panels

A: SPECIFICATION

Refer to Body Repair Manual for the dimensions of the body.

B: COMPONENT

1. FRONT HOOD

Subaru Outback. Exterior Body Panels

  1. Insulator
  2. Front hood panel ASSY
  3. Front grille seal ASSY
  4. Front hood seal ASSY
  5. Front hood stopper
  6. Buffer (hood side)
  7. Damper stay ASSY
  8. Fender cover ASSY UPR
  9. Hinge
  10. Cowl panel seal

Tightening torque: N*m (kgf-m, ft-lb)
T1: 20 (2.04, 14.8)
T2: 25 (2.55, 18.4)

2. FRONT FENDER

Subaru Outback. Exterior Body Panels

Tightening torque: N*m (kgf-m, ft-lb)
T: 7.5 (0.76, 5.5)

3. FRONT DOOR

Subaru Outback. Exterior Body Panels

  1. Front door panel
  2. Front door weather strip
  3. Sealing cover
  4. Checker
  5. Upper hinge
  6. Lower hinge

Tightening torque: N*m (kgf-m, ft-lb)
T1: 7.5 (0.76, 5.5)
T2: 25 (2.55, 18.4)
T3: 30 (3.06, 22.1)
T4: 33 (3.36, 24.3)

4. REAR DOOR

Subaru Outback. Exterior Body Panels

  1. Rear door panel
  2. Rear door weather strip
  3. Sealing cover
  4. Rear door catcher
  5. Checker
  6. Upper hinge
  7. Lower hinge

Tightening torque: N*m (kgf-m, ft-lb)
T1: 7.5 (0.76, 5.5)
T2: 25 (2.55, 18.4)
T3: 30 (3.06, 22.1)
T4: 33 (3.36, 24.3)

5. TRUNK LID PANEL

Subaru Outback. Exterior Body Panels

  1. Trunk release cable ASSY
  2. Trunk lid latch and actuator ASSY
  3. Striker
  4. Trunk lid panel ASSY
  5. Trunk lid inner handle
  6. Trunk lid key cylinder ASSY
  7. Weather strip
  8. Trunk lid stopper
  9. Trunk lid damper stay
  10. Trunk lid hinge ASSY

Tightening torque: N*m (kgf-m, ft-lb)
T1: 7.5 (0.76, 5.5)
T2: 25 (2.55, 18.4)

6. REAR GATE

Subaru Outback. Exterior Body Panels

  1. Hinge
  2. Rear gate panel
  3. Rear gate latch and actuator ASSY
  4. Striker
  5. Stopper rubber
  6. Buffer (rear gate side)
  7. Buffer (body side)
  8. Rear gate spacer (mounted to the body)
  9. Rear gate cover
  10. Rear gate damper stay
  11. Rear gate drip rubber

Tightening torque: N*m (kgf-m, ft-lb)
T1: 7.5 (0.76, 5.5)
T2: 16 (1.63, 11.8)
T3: 20 (2.04, 14.8)
T4: 25 (2.55, 18.4)
T5: 28 (2.86, 20.7)

C: CAUTION

Exterior body panels are heavy. When removing and installing them, do not drop and damage the panels. Also, be careful not to scratch the coated surfaces of the panels.

D: PREPARATION TOOL

1. SPECIAL TOOL

Subaru Outback. Exterior Body Panels

2. GENERAL TOOL

Subaru Outback. Exterior Body Panels

READ NEXT:

 Front Hood

A: REMOVAL 1. FRONT HOOD INSULATOR Release the clips to remove the front hood insulator. CAUTION: Do not reuse any clips damaged during removal. The damaged clip cannot fix the insulator securely. T

 Front Fender

A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the bumper face assembly. Remove the clips, turn over the front mud guard, and disconnect the fog light connector. (Model with f

 Front Door

A: REMOVAL 1) Disconnect the ground cable from battery. 2) Remove the front door trim. <Ref. to EI-60, FRONT DOOR, REMOVAL, Door Trim.> 3) Remove the outer mirror assembly. <Ref. to GW-28,

SEE MORE:

 Floor mat

Retaining pins are located on the driver’s side floor. The floor mat is secured using the built-in grommets, by placing the grommets over the pins and pushing them downward. CAUTION Make sure the driver’s floor mat is placed back in its proper location and correctly secured on its ret

 State emission testing (U.S. only)

WARNING Testing of an All-Wheel Drive vehicle must NEVER be performed on a single two-wheel dynamometer. Attempting to do so will result in uncontrolled vehicle movement and may cause an accident or injuries to persons nearby. CAUTION Resultant vehicle damage due to improper testing is not co

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