Subaru Outback manuals

Subaru Outback (BR): MT Gear Shift Cable

A: REMOVAL

1) Disconnect the ground cable from battery.

2) Lift up the vehicle.

3) Remove the center exhaust pipe and rear exhaust pipe. (non-turbo model) <Ref. to EX(H4SO)-8, REMOVAL, Center Exhaust Pipe.> <Ref. to EX(H4SO)-9, REMOVAL, Rear Exhaust Pipe.>

4) Remove the center exhaust pipe (rear) and rear exhaust pipe. (turbo model) <Ref. to EX(H4DOTC)-12, REMOVAL, Center Exhaust Pipe.> <Ref. to EX(H4DOTC)-15, REMOVAL, Rear Exhaust Pipe.>

5) Remove the heat shield cover.

Subaru Outback. Control Systems

6) Remove the clamp cable and take out the MT gear shift cable from the clamp.

Subaru Outback. Control Systems

  1. Clamp cable

7) Remove the dust cover from transmission body. (OUTBACK model)

Subaru Outback. Control Systems

  1. Dust cover

8) Apply a mark on the top end of the MT gear shift cable.

9) Remove the snap pin from the shift lever COMPL.

Subaru Outback. Control Systems

  1. Snap pin

10) Remove the shift bracket and MT gear shift cable as a single unit from the transmission body.

Subaru Outback. Control Systems

  1. MT gear shift cable
  2. Shift bracket

11) Remove the plate cable assembly.

Subaru Outback. Control Systems

12) Remove the spring at the MT gear shift cable by expanding it and pulling down, and remove the MT gear shift cable from the gear shift lever assembly.

CAUTION: Be careful not to deform the cable inner.

Subaru Outback. Control Systems

  1. MT gear shift cable

13) Remove the clamp which holds the MT gear shift cable.

Subaru Outback. Control Systems

  1. Clamp
  2. MT gear shift cable

14) Pull out the MT gear shift cable from cover cable assembly.

B: INSTALLATION

1) When replacing the new MT gear shift cable, secure it to shift bracket with the clamps, be careful not to mistake the installing direction.

Subaru Outback. Control Systems

  1. Old MT gear shift cable
  2. New MT gear shift cable
  3. Shift bracket

2) Install the MT gear shift cable and shift bracket as a single unit onto transmission.

CAUTION:

NOTE: When installing the MT gear shift cable, make sure that the mark or blue mark on the cable faces up.

Subaru Outback. Control Systems

  1. MT gear shift cable
  2. Shift bracket
  3. Mark

3) Tighten the shift bracket with specified torque.

Tightening torque: 18 N*m (1.8 kgf-m, 13.3 ft-lb)

Subaru Outback. Control Systems

  1. MT gear shift cable
  2. Shift bracket

4) Install the snap pin.

Subaru Outback. Control Systems

  1. Snap pin

5) Install the dust cover to the transmission body. (OUTBACK model) Tightening torque: 15 N*m (1.5 kgf-m, 11.1 ft-lb)

Subaru Outback. Control Systems

  1. Dust cover

6) Insert the MT gear shift cable into the cover cable assembly, and secure it with the clamp.

Subaru Outback. Control Systems

  1. Clamp
  2. MT gear shift cable

7) Connect the MT gear shift cable.

8) Install the plate cable assembly.

Tightening torque: 7.5 N*m (0.8 kgf-m, 5.5 ft-lb)

Subaru Outback. Control Systems

9) Insert the MT gear shift cable into clamp cable, and install to the transmission.

Tightening torque: 18 N*m (1.8 kgf-m, 13.3 ft-lb)

Subaru Outback. Control Systems

  1. Clamp cable

10) Install the heat shield cover.

Tightening torque: 18 N*m (1.8 kgf-m, 13.3 ft-lb)

Subaru Outback. Control Systems

11) Install the center exhaust pipe and rear exhaust pipe. (non-turbo model) <Ref. to EX(H4SO)-8, INSTALLATION, Center Exhaust Pipe.> <Ref. to EX(H4SO)-9, INSTALLATION, Rear Exhaust Pipe.>

12) Install the center exhaust pipe (rear) and rear exhaust pipe. (turbo model) <Ref. to EX(H4DOTC)-13, INSTALLATION, Center Exhaust Pipe.> <Ref. to EX(H4DOTC)-15, INSTALLATION, Rear Exhaust Pipe.>

13) Lower the vehicle.

14) Make sure the gears can be shifted accurately into each gear.

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A: REMOVAL CAUTION: Always use new MT gear select cable if the cable is removed from selector lever COMPL of transmission side. 1) Disconnect the ground cable from battery. 2) Remove the ten clips

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