Subaru Outback manuals

Subaru Outback: Oil Charge Pipe

A: REMOVAL

1) Disconnect the ground cable from battery.

2) Lift up the vehicle.

3) Remove the under cover. <Ref. to EI-35, REMOVAL, Front Under Cover.>

4) Remove the front exhaust pipe. <Ref. to EX(H6DO)-5, REMOVAL, Front Exhaust Pipe.>

5) Disconnect the connector from turbine speed sensor 1.

6) Remove the oil charge pipe, and then remove the O-ring from flange side.

Subaru Outback. Automatic Transmission

  1. ATF level gauge (B) Oil charge pipe

B: INSTALLATION

1) Install the oil charge pipe.

NOTE: Use new gaskets and O-rings.

Tightening torque: 38 N*m (3.9 kgf-m, 28.0 ft-lb)

Subaru Outback. Automatic Transmission

  1. ATF level gauge
  2. Oil charge pipe

2) Connect the connector to the turbine speed sensor 1.

3) Install the front exhaust pipe. <Ref. to EX(H6DO)-6, INSTALLATION, Front Exhaust Pipe.>

4) Install the under cover. <Ref. to EI-35, INSTALLATION, Front Under Cover.>

5) Lower the vehicle.

6) Connect the ground cable to battery.

C: INSPECTION

Torque Converter Assembly

A: REMOVAL

1) Remove the transmission assembly from vehicle body. <Ref. to 5AT-37, REMOVAL, Automatic Transmission Assembly.>

2) Pull out the torque converter and oil pump shaft horizontally.

NOTE:

Subaru Outback. Automatic Transmission

3) Remove the oil pump shaft from torque converter as necessary.

B: INSTALLATION

1) When the oil pump shaft is removed, install the shaft to torque converter.

NOTE:

2) Install the oil pump shaft to torque converter, and then make sure that the clip is secured on groove.

3) Apply ATF to the revolving and sliding surface of the oil pump shaft.

4) Holding the torque converter assembly by hand, lightly rotate it to engage with the oil pump rotor.

5) Check the protruding dimension of the torque converter assembly.

Dimension A: 8 mm (0.31 in) or less

Subaru Outback. Automatic Transmission

6) Install the transmission assembly to the vehicle.

<Ref. to 5AT-42, INSTALLATION, Automatic Transmission Assembly.>

C: INSPECTION

Make sure the ring gear and protrusion of torque converter end are not deformed or damaged.

Drive Plate

A: REMOVAL

1) Remove the transmission assembly from the vehicle.

<Ref. to 5AT-37, REMOVAL, Automatic Transmission Assembly.>

2) Use the ST to lock the crankshaft, and remove the drive plate.

ST 498497100 CRANKSHAFT STOPPER

Subaru Outback. Automatic Transmission

B: INSTALLATION

1) Temporarily tighten the drive plate.

2) Using the ST, lock the crankshaft.

ST 498497100 CRANKSHAFT STOPPER

Subaru Outback. Automatic Transmission

3) Tighten the drive plate mounting bolt.

NOTE: Tighten the drive plate mounting bolts gradually.

Each bolt should be tightened in a crisscross order.

Tightening torque: 90 N*m (9.2 kgf-m, 66.4 ft-lb)

4) Install the transmission assembly to the vehicle.

<Ref. to 5AT-42, INSTALLATION, Automatic Transmission Assembly.>

READ NEXT:

 Extension Case

A: REMOVAL 1) Remove the transmission assembly. <Ref. to 5AT-37, REMOVAL, Automatic Transmission Assembly.> 2) Disconnect the rear vehicle speed sensor connector. 3) Remove the rear vehicle sp

 Rear Drive Shaft

A: REMOVAL 1) Remove the transmission assembly from the vehicle. <Ref. to 5AT-37, REMOVAL, Automatic Transmission Assembly.> 2) Remove the rear vehicle speed sensor, and then remove the extens

 Center Differential Carrier

A: REMOVAL 1) Remove the transmission assembly from the vehicle. <Ref. to 5AT-37, REMOVAL, Automatic Transmission Assembly.> 2) Remove the rear vehicle speed sensor, and separate the extension

SEE MORE:

 Rear Differential (T-type)

A: REMOVAL 1) Shift the select lever or gear shift lever to neutral. 2) Release the parking brake. 3) Disconnect the ground cable from battery. 4) Loosen the wheel nuts. 5) Lift up the vehicle. 6) Remove the rear wheels. 7) Drain differential gear oil. <Ref. to DI-23, REPLACEMENT, Different

 Road Test

A: INSPECTION 1. GENERAL PRECAUTION Road tests should be conducted to properly diagnose the condition of automatic transmission. NOTE: When performing the test, do not exceed posted speed limit. 2. D RANGE SHIFT FUNCTION Check shifting between 1st ←→ 2nd ←→ 3rd ←→

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