Subaru Outback manuals

Subaru Outback (BR): Transfer Case

General Description

A: NOTE

For general description, refer to "5AT", "CVT" or "6MT" section.

5AT model: <Ref. to 5AT-2, General Description.>

CVT model: <Ref. to CVT-3, General Description.>

6MT model: <Ref. to 6MT-2, General Description.>

Transfer Case and Extension Case Assembly

A: NOTE

For removal, installation and inspection, refer to "6MT" section. <Ref. to 6MT-40, Transfer Case and Extension Case Assembly.>

Transfer Clutch

A: NOTE

For removal, installation and inspection, refer to "5AT" or "CVT" section.

5AT model: <Ref. to 5AT-67, Transfer Clutch.>

CVT model: <Ref. to CVT-146, Transfer Clutch.>

Extension Case

A: NOTE

For removal, installation and inspection, refer to "5AT" or "CVT" section.

5AT model: <Ref. to 5AT-65, Extension Case.>

CVT model: <Ref. to CVT-138, Extension Case.>

Oil Seal

A: NOTE

For replacement and inspection, refer to "5AT", "CVT" or "6MT" section.

5AT model: <Ref. to 5AT-48, Extension Case Oil Seal.>

CVT model: <Ref. to CVT-89, Extension Case Oil Seal.>

6MT model: <Ref. to 6MT-35, Oil Seal.>

Transfer Drive Gear

A: NOTE

For removal, installation and inspection, refer to "6MT" section. <Ref. to 6MT-45, Transfer Drive Gear.>

Transfer Driven Gear

A: NOTE

For removal, installation and inspection, refer to "6MT" section. <Ref. to 6MT-47, Transfer Driven Gear.>

Center Differential Carrier

A: NOTE

For removal, installation and inspection, refer to "5AT" section. <Ref. to 5AT-74, Center Differential Carrier.>

Reduction Driven Gear

A: NOTE

For removal, installation and inspection, refer to "5AT" or "CVT" section.

5AT model: <Ref. to 5AT-71, Reduction Driven Gear.>

CVT model: <Ref. to CVT-158, Transfer Reduction Driven Gear.>

Center Differential

A: NOTE

For removal, installation and inspection, refer to "6MT" section. <Ref. to 6MT-49, Center Differential.>

Transfer Clutch Pressure Test

A: NOTE

For inspection, refer to "5AT" or "CVT" section.

5AT model: <Ref. to 5AT-36, Transfer Clutch Pressure Test.>

CVT model: <Ref. to CVT-53, Transfer Clutch Pressure Test.>

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 Inspection Mode

A: PROCEDURE Perform the diagnosis shown in the following DTC table. When performing the diagnosis not listed in "List of Diagnostic Trouble Code (DTC)", refer to the item on the drive cycle. <Ref. to EN(H4SO)(diag)-45, Drive Cycle.> 1. PREPARATION FOR THE INSPECTION MODE 1) Check that the

 Engine exhaust gas (carbon monoxide)

WARNING ● Never inhale engine exhaust gas. Engine exhaust gas contains carbon monoxide, a colorless and odorless gas which is dangerous, or even lethal, if inhaled. ● Always properly maintain the engine exhaust system to prevent engine exhaust gas from entering the vehicle. ●

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