Subaru Outback manuals

Subaru Outback: Transmission Mounting System

A: REMOVAL

1. CROSSMEMBER AND CUSHION RUBBER

1) Disconnect the ground cable from battery.

2) Lift up the vehicle.

3) Remove the front under cover. <Ref. to EI-35, REMOVAL, Front Under Cover.>

4) Remove the front and center exhaust pipes. (non-turbo model) <Ref. to EX(H4SO)-5, REMOVAL, Front Exhaust Pipe.> <Ref. to EX(H4SO)-8, REMOVAL, Center Exhaust Pipe.>

5) Remove the center exhaust pipe. (turbo model) <Ref. to EX(H4DOTC)-12, REMOVAL, Center Exhaust Pipe.>

6) Remove the heat shield cover.

Subaru Outback. Manual Transmission and Differential

7) Set the transmission jack.

CAUTION: Always support the transmission case with a transmission jack.

8) Remove the front crossmember and the rear crossmember.

Subaru Outback. Manual Transmission and Differential

9) Remove the transmission cushion rubber.

B: INSTALLATION

1. CROSSMEMBER AND CUSHION RUBBER

1) Install the transmission cushion rubber to the transmission, and tighten the bolt (A).

2) Attach the transmission cushion rubber to the center crossmember, and tighten nut (B).

Tightening torque:
Bolt (A)
35 N*m (3.6 kgf-m, 25.8 ft-lb)
Nut (B)
35 N*m (3.6 kgf-m, 25.8 ft-lb)

Subaru Outback. Manual Transmission and Differential

3) Install the front crossmember and rear crossmember.

Tightening torque:
T1: 75 N*m (7.6 kgf-m, 55.3 ft-lb)
T2: 140 N*m (14.3 kgf-m, 103.3 ft-lb)

Subaru Outback. Manual Transmission and Differential

4) Remove the transmission jack.

5) Install the heat shield cover. <Ref. to EI-168, INSTALLATION, Heat Shield Cover.>

6) Install the front and center exhaust pipe. (non-turbo model) <Ref. to EX(H4SO)-6, INSTALLATION, Front Exhaust Pipe.> <Ref. to EX(H4SO)-8, INSTALLATION, Center Exhaust Pipe.>

7) Install the center exhaust pipe. (turbo model) <Ref. to EX(H4DOTC)-13, INSTALLATION, Center Exhaust Pipe.>

8) Install the front under cover. <Ref. to EI-35, INSTALLATION, Front Under Cover.>

9) Lower the vehicle.

10) Connect the ground cable to battery.

C: INSPECTION

Perform the following inspection procedures and repair or replace faulty parts.

1. CROSSMEMBER AND CUSHION RUBBER

Check crossmember for bends or damage. Check that the cushion rubber is not stiff, cracked, or otherwise damaged.

READ NEXT:

 Oil Seal

A: INSPECTION Check for transmission gear oil leaks at oil seal area. If there is an oil leak, replace the oil seal with new one and check the propeller shaft. B: REPLACEMENT 1) Remove the collector

 Switches and Harness

A: REMOVAL 1. BACK-UP LIGHT AND NEUTRAL POSITION SWITCH 1) Disconnect the ground cable from battery. 2) Remove the collector cover. (turbo model) 3) Remove the air intake boot assembly. (non-turbo

 Transfer Case and Extension Case Assembly

A: REMOVAL 1) Remove the manual transmission assembly from the vehicle. <Ref. to 6MT-25, REMOVAL, Manual Transmission Assembly.> 2) Remove the back-up light switch and the neutral position swit

SEE MORE:

 Oil Pressure System

A: WIRING DIAGRAM B: INSPECTION Engine Oil A: INSPECTION CAUTION: If the engine oil is spilt over exhaust pipe or the under cover, wipe it off with cloth to avoid emitting smoke or causing a fire. 1) Park the vehicle on a level surface. 2) Remove the oil level gauge and wipe away the oil. 3) Rei

 Road Test

A: INSPECTION 1. GENERAL PRECAUTION Road tests should be conducted to properly diagnose the condition of CVT. CAUTION: Always observe the local traffic laws when performing the test. 2. D RANGE SHIFT FUNCTION Make sure the engine speed is 1,100 - 1,300 rpm while driving on the level road at 50 km/h

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