Subaru Outback (BR): General Description of Starting-Charging Systems

A: SPECIFICATION

1. 2.5 L MODEL

2. 3.6 L MODEL

B: COMPONENT

1. STARTER

1. Starter housing
2. Magnet switch ASSY
3. Shift lever
4. Starter seal
5. Overrunning clutch ASSY
6. Washer
7. Planetary gear
8. Starter plate
9. Yoke
10. Armature
11. Brush holder ASSY
12. Drain duct
13. Starter cover

Tightening torque: N*m (kgf-m, ft-lb)
T1: 1.4 (0.1, 1.0)
T2: 6 (0.6, 4.4)
T3: 7.5 (0.8, 5.5)
T4: 10 (1.0, 7.4)

2. GENERATOR

• 2.5 L model

1. Pulley nut
2. Pulley
3. Front cover
4. Ball bearing
5. Bearing retainer
6. Rotor
7. Bearing
8. Stator coil
9. IC regulator
10. Brush
11. Rectifier
12. Rear cover
13. Terminal B

Tightening torque: N*m (kgf-m, ft-lb)
T1: 4.7 (0.5, 3.5)
T2: 108 (11.0, 79.8)

• 3.6 L model

1. Pulley nut
2. Pulley
3. Front cover
4. Ball bearing
5. Bearing retainer
6. Spacer
7. Rotor
8. Bearing
9. Stator coil
10. IC regulator
11. Brush
12. Rectifier
13. Rear cover
14. Terminal B

Tightening torque: N*m (kgf-m, ft-lb)
T1: 4.4 (0.4, 3.2)
T2: 3.9 (0.4, 2.9)
T3: 117.5 (12.0, 86.7)
T4: 2 (0.2, 1.5)
T5: 8.9 (0.9, 6.6)

3. GENERATOR BRACKET

• 2.5 L model

1. V-belt cover bracket
2. Collector cover bracket
3. V-belt tensioner ASSY
4. Power steering pump bracket
5. Generator
6. Generator plate
7. A/C compressor bracket
8. Idler pulley
9. Stopper rod RH
10. Stopper rod LH

Tightening torque: N*m (kgf-m, ft-lb)
T1: 6.4 (0.7, 4.7)
T2: 16 (1.6, 11.8)
T3: 20 (2.0, 14.8)
T4: 22 (2.2, 16.2)
T5: 25 (2.5, 18.4)
T6: 33 (3.4, 24.3)
T7: 36 (3.7, 26.6)

• 3.6 L model

1. Generator
2. Power steering pump bracket
3. Collector cover bracket

Tightening torque: N*m (kgf-m, ft-lb)
T1: 6.4 (0.7, 4.7)
T2: 16 (1.6, 11.8)
T3: 25 (2.5, 18.4)

C: CAUTION

• Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing any work.
• Remove contamination including dirt and corrosion before removal, installation or disassembly.
• Keep the disassembled parts in order and protect them from dust and dirt.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.
• Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.
• Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from the battery.

D: PREPARATION TOOL

1. GENERAL TOOL

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