Subaru Outback (BR): General Description of Starting-Charging Systems
A: SPECIFICATION
1. 2.5 L MODEL
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_942.png)
2. 3.6 L MODEL
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_943.png)
B: COMPONENT
1. STARTER
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_944.png)
- Starter housing
- Magnet switch ASSY
- Shift lever
- Starter seal
- Overrunning clutch ASSY
- Washer
- Planetary gear
- Starter plate
- Yoke
- Armature
- Brush holder ASSY
- Drain duct
- Starter cover
Tightening torque: N*m (kgf-m, ft-lb)
T1: 1.4 (0.1, 1.0)
T2: 6 (0.6, 4.4)
T3: 7.5 (0.8, 5.5)
T4: 10 (1.0, 7.4)
2. GENERATOR
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_945.png)
- Pulley nut
- Pulley
- Front cover
- Ball bearing
- Bearing retainer
- Rotor
- Bearing
- Stator coil
- IC regulator
- Brush
- Rectifier
- Rear cover
- Terminal B
Tightening torque: N*m (kgf-m, ft-lb)
T1: 4.7 (0.5, 3.5)
T2: 108 (11.0, 79.8)
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_946.png)
- Pulley nut
- Pulley
- Front cover
- Ball bearing
- Bearing retainer
- Spacer
- Rotor
- Bearing
- Stator coil
- IC regulator
- Brush
- Rectifier
- Rear cover
- Terminal B
Tightening torque: N*m (kgf-m, ft-lb)
T1: 4.4 (0.4, 3.2)
T2: 3.9 (0.4, 2.9)
T3: 117.5 (12.0, 86.7)
T4: 2 (0.2, 1.5)
T5: 8.9 (0.9, 6.6)
3. GENERATOR BRACKET
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_947.png)
- V-belt cover bracket
- Collector cover bracket
- V-belt tensioner ASSY
- Power steering pump bracket
- Generator
- Generator plate
- A/C compressor bracket
- Idler pulley
- Stopper rod RH
- Stopper rod LH
Tightening torque: N*m (kgf-m, ft-lb)
T1: 6.4 (0.7, 4.7)
T2: 16 (1.6, 11.8)
T3: 20 (2.0, 14.8)
T4: 22 (2.2, 16.2)
T5: 25 (2.5, 18.4)
T6: 33 (3.4, 24.3)
T7: 36 (3.7, 26.6)
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_948.png)
- Generator
- Power steering pump bracket
- Collector cover bracket
Tightening torque: N*m (kgf-m, ft-lb)
T1: 6.4 (0.7, 4.7)
T2: 16 (1.6, 11.8)
T3: 25 (2.5, 18.4)
C: CAUTION
- Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing any work.
- Remove contamination including dirt and corrosion before removal, installation or disassembly.
- Keep the disassembled parts in order and protect them from dust and dirt.
- Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.
- Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
- Be sure to tighten fasteners including bolts and nuts to the specified torque.
- Place shop jacks or rigid racks at the specified points.
- Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from the battery.
D: PREPARATION TOOL
1. GENERAL TOOL
![Subaru Outback. Starting/Charging Systems](images/books/1057/subaru_outback_general_description_949.png)
READ NEXT:
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the cover (A) and clip (B) from air intake
boot assembly. (2.5 L non-turbo model)
3) Loosen the clamp (A) which connects the air int
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the V-belts. <Ref. to ME(H4SO)-43, VBELT,
REMOVAL, V-belt.> <Ref. to
ME(H4DOTC)-42, V-BELT, REMOVAL, V-belt.>
<Ref. t
A: REMOVAL
1) After disconnecting the battery ground terminal, remove the terminal cover, then disconnect the positive terminal.
2) Remove the battery cable holder from the battery rod.
3) Remove
SEE MORE:
WARNING
To avoid accidental activation of the system or rendering the system inoperative,
which may result in serious injury, no modifications should be made to any components
or wiring of the SRS airbag system.
This includes the following modifications.
● Installation of custom steerin
A: COMPONENT
1. FRONT SEAT BELT
Adjustable anchor ASSY
Outer belt ASSY
Seat belt retractor ASSY (Outer belt ASSY)
Center pillar trim UPR
Inner belt ASSY
Tightening torque: N*m (kgf-m, ft-lb)
T1: 7.5 (0.76, 5.5)
T2: 30 (3.06, 22.1)
T3: 38 (3.87, 28.0)
T4: 53 (5.4
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