Subaru Outback manuals

Subaru Outback: General Description

A: SPECIFICATION

Subaru Outback. Brake

NOTE: Refer to "PB" section for parking brake specifications. <Ref. to PB-2, SPECIFICATION, General Description.>

Subaru Outback. Brake

B: COMPONENT

1. FRONT DISC BRAKE

Subaru Outback. Brake

  1. 16-inch type
  2. 17-inch type
  1. Caliper body
  2. Air bleeder screw
  3. Guide pin (black)
  4. Pin boot
  5. Piston seal
  6. Piston
  7. Piston boot
  8. Bushing
  9. Lock pin (silver)
  10. Support
  11. Pad clip upper
  12. Pad clip lower
  13. Outer shim
  14. Inner shim
  15. Pad (outside)
  16. Pad (inside)
  17. Disc rotor
  18. Disc cover

Tightening torque: N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 27 (2.75, 19.9)
T3: 120 (12.24, 88.5)

2. REAR DISC BRAKE

Subaru Outback. Brake

  1. Caliper body
  2. Air bleeder screw
  3. Guide pin (black)
  4. Pin boot
  5. Piston seal
  6. Piston
  7. Piston boot
  8. Support
  9. Lock pin (silver)
  10. Bushing
  11. Pad clip
  12. Outer shim
  13. Inner shim
  14. Inner pad
  15. Outer pad
  16. Shim
  17. Back plate
  18. Retainer
  19. Wave washer
  20. Lever
  21. Parking brake shoe (secondary)
  22. Strut spring
  23. Strut
  24. Shoe guide plate
  25. Secondary shoe return spring
  26. Primary shoe return spring
  27. Adjusting screw
  28. Shoe hold-down cup
  29. Shoe hold-down spring
  30. Adjusting spring
  31. Parking brake shoe (primary)
  32. Shoe hold-down pin
  33. Disc rotor (ventilated type)
  34. Adjusting hole cover
  35. Disc rotor (solid type)

Tightening torque: N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 27 (2.75, 19.9)
T3: 66 (6.73, 48.7)

3. MASTER CYLINDER

Subaru Outback. Brake

  1. Cap
  2. Filter
  3. Reservoir tank
  4. Seal
  5. Pin
  6. Cylinder body ASSY
  7. Bracket
  8. Seal sub ASSY
  9. Level sensor

Tightening torque:N*m (kgf-m, ft-lb)
T: 13 (1.33, 9.6)

4. FRONT BRAKE PIPES AND HOSES

Subaru Outback. Brake

  1. Front brake pipe ASSY
  2. Two-way connector
  3. Front brake hose RH/LH
  4. Clamp
  5. Gasket
  6. VDC control module and hydraulic control unit (VDCCM&H/U)
  7. Bracket
  8. Master cylinder

Tightening torque:N*m (kgf-m, ft-lb)
T1: 15 (1.53, 11.1)
T2: 18 (1.84, 13.3)
T3: 19 ( 1.94, 14.0)
T4: 33 (3.36, 24.3)

5. CENTER AND REAR BRAKE PIPES AND HOSES

Subaru Outback. Brake

  1. Center brake pipe ASSY
  2. Connector
  3. Rear brake pipe ASSY
  4. Rear brake hose RH
  5. Rear brake hose LH
  6. Clamp
  7. Gasket
  8. Bracket

Tightening torque:N*m (kgf-m, ft-lb)
T1: 15 (1.53, 11.1)
T2: 18 (1.84, 13.3)
T3: 33 (3.36, 24.3)

6. BRAKE BOOSTER

Subaru Outback. Brake

  1. Brake booster

Tightening torque:N*m (kgf-m, ft-lb)
T: 18 (1.84, 13.3)

7. BRAKE PEDAL

Subaru Outback. Brake

  1. Brake pedal ASSY
  2. Stop light switch
  3. Brake pedal pad
  4. Snap pin
  5. Clevis pin

Tightening torque:N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 18 (1.84, 13.3)

Subaru Outback. Brake

  1. Clutch pedal
  2. Clutch pedal pad
  3. Brake pedal
  4. Brake pedal pad
  5. Stopper
  6. Spacer
  7. Bushing
  8. Torsion spring
  9. Assist bushing
  10. Torsion spring bushing
  11. Clevis pin
  12. Snap pin
  13. Bushing A
  14. Assist spring
  15. Clevis pin
  16. Master cylinder ASSY
  17. Clip
  18. Clutch switch (clutch start)
  19. Stop & brake switch
  20. Clutch switch (cruise control)
  21. Pedal bracket
  22. Sensor harness
  23. Band

Tightening torque:N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 18 (1.84, 13.3)
T3: 30 (3.06, 22.1)

C: CAUTION

D: PREPARATION TOOL

1. GENERAL TOOL

Subaru Outback. Brake

READ NEXT:

 Front Brake Pad

A: REMOVAL 1) Lift up the vehicle, and then remove the front wheels. 2) Remove the front brake pad. Remove the caliper bolt. Raise the caliper body and support it. NOTE: Do not disconnect the bra

 Rear Brake Pad

A: REMOVAL 1) Lift up the vehicle, and then remove the rear wheels. 2) Remove the rear brake pad. Remove the bolts and remove the brake hose bracket. Remove the caliper bolt, and raise and hold th

 Brake Booster

A: REMOVAL CAUTION: Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely. 1) Disconnect the ground cable

SEE MORE:

 Front Drive Shaft

A: REMOVAL 1) Lift up the vehicle, and then remove the front wheels. 2) Remove the axle nut. CAUTION: Do not loosen the axle nut while the front axle is loaded. Doing so may damage the hub bearing. Lift the crimped section of axle nut. Remove the axle nut using a socket wrench while depressing

 Curtain Airbag Module

A: REMOVAL 1. SEDAN MODEL CAUTION: Refer to "CAUTION" of "General Description" before handling the airbag module. <Ref. to AB-9, CAUTION, General Description.> 1) Turn the ignition switch to OFF. 2) Disconnect the ground cable from battery and wait for at least 60 seconds before starting wo

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