Subaru Outback manuals

Subaru Outback (BR): Control Valve Body

A: REMOVAL

CAUTION:

NOTE: The control valve body is replaced as an assembly only, because it is a non-disassembly part.

1) Lift up the vehicle.

2) Clean the transmission exterior.

3) Remove the CVTF drain plug to drain CVTF.

Subaru Outback. Continuously Variable Transmission

  1. CVTF drain plug

4) Install the CVTF drain plug.

NOTE: Use a new gasket.

Tightening torque: 20 N*m (2.1 kgf-m, 14.8 ft-lb)

5) Remove the oil pan.

CAUTION: Be careful not to allow foreign matter such as dust or dirt to enter the oil pan.

Subaru Outback. Continuously Variable Transmission

6) Remove the magnet.

7) Disconnect the control valve harness connector.

Subaru Outback. Continuously Variable Transmission

8) Remove the oil strainer.

Subaru Outback. Continuously Variable Transmission

9) Remove the control valve body.

CAUTION: Do not let the manual valve drop off.

Subaru Outback. Continuously Variable Transmission

10) Remove the pressure pipe.

NOTE: It may be located in transmission case side.

Subaru Outback. Continuously Variable Transmission

11) Remove the O-ring from oil strainer.

Subaru Outback. Continuously Variable Transmission

12) Remove the O-ring from pressure pipe.

Subaru Outback. Continuously Variable Transmission

B: INSTALLATION

1) Clean the mating surface of oil pan and transmission case.

2) Check the control valve body for dust and other foreign matter.

3) Install the O-ring to the pressure pipe.

NOTE:

Subaru Outback. Continuously Variable Transmission

4) Install the pressure pipe.

Subaru Outback. Continuously Variable Transmission

5) Install the control valve body to the transmission.

CAUTION:

NOTE:

Tightening torque: 9 N*m (0.9 kgf-m, 6.6 ft-lb)

Subaru Outback. Continuously Variable Transmission

  1. Short bolt (11 pcs)
  2. Long bolt (1 pcs)

6) Install the O-ring to oil strainer and install the oil strainer.

NOTE:

Tightening torque: 9 N*m (0.9 kgf-m, 6.6 ft-lb)

Subaru Outback. Continuously Variable Transmission

7) Connect the control valve harness connector.

Subaru Outback. Continuously Variable Transmission

8) Clean the magnet.

9) Attach the magnet at the specified position of the oil pan.

Subaru Outback. Continuously Variable Transmission

10) Apply liquid gasket all around the oil pan mating surface seamlessly.

Liquid gasket: THREE BOND 1217B (Part No. K0877YA020) or equivalent

Subaru Outback. Continuously Variable Transmission

11) Install the oil pan by equally tightening the bolts.

CAUTION: Beware of the transmission harness getting caught in between.

Tightening torque: 5 N*m (0.5 kgf-m, 3.7 ft-lb)

Subaru Outback. Continuously Variable Transmission

12) Fill with CVTF. <Ref. to CVT-38, REPLACEMENT, CVTF.>

13) Adjust the CVTF level. <Ref. to CVT-37, ADJUSTMENT, CVTF.>

C: INSPECTION

NOTE: Measurement should be performed at a temperature of 20ºC (68ºF).

Subaru Outback. Continuously Variable Transmission

Subaru Outback. Continuously Variable Transmission

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